Technological Advancements as a Key Growth Component for Mechanical Diaphragm Pumps

The potential to transmit nearly all types of fluids, be it viscous, corrosive or aggressive, endows mechanical diaphragm pumps with high levels of preference across a wide range of industries. Owing to the significant surge in industrial activities, organizations in different end-use sectors such as oil & gas and chemicals & petrochemicals are investing in the acquisition and advancement of diaphragm pumps. Multifaceted applications of mechanical diaphragm pumps are responsible for their accelerating demand in the market.

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Multi-industry Application Drives Demand
The need for water treatment is expanding in conjugation with the increase of the urban population. The enhanced demand for uninterrupted water supply is emerging as the preparatory grounds for the application of mechanical diaphragm pumps. Along with the escalated demand for water treatment, government regulations regarding water treatment are fueling the growth of the mechanical diaphragm market. Manufacturers are launching advanced and energy-efficient pumps in the market to satiate the growing demand for safe effluent disposal in the industrial sector. Attributing to functionalities such as high pumping speed, high flexibility, precise mechanics and oil-free pumping, mechanical pumps are highly sought after equipment in industrial as well as commercial applications. Along with the above said, low maintenance and high durability are the attributes that further propel the demand for mechanical diaphragm pumps.

Low Maintenance Pumps for the Oil & Gas Sector
The development of mechanical diaphragm pumps, like the development of other industries, is driven by market demand. The modern era is infused with technological developments coupled with a sustainable approach. With progression towards the future, mechanical diaphragm pumps are being projected to both these elements. The oil & gas sector forms one of the prominent applications of mechanical diaphragm pumps. What makes this application area unique, is the application of precision with pressure. Market players in the oil and gas sector are carrying out research and developments to create a mechanical diaphragm pump which delivers augmented performance in handling high-volume fluid transfer operations in oil refineries. Driven by energy efficiency, the developed model is expected to comprise of fewer moving parts, generating less friction and demanding even less maintenance.

Piston diaphragm pumps have arrived in the market to deal with the aggressive and toxic fluids. These pumps are gaining popularity in the market as one of the best pump technology, capable of operating at variable temperatures and with heterogeneous mixtures. MULTISAFE technology is known to be the operating principle behind these pumps, which guarantees double secured transport of critical and environmentally hazardous fluids. Minimized number of parts in these types of mechanical diaphragm pumps, forms the main criteria of distinction from other market variants. With design changes demanding low maintenance, piston type of mechanical diaphragm pumps are attracting customers with high reliability and security.

Advanced Technologies Enhance Design Capabilities
Manufacturers of mechanical diaphragm pumps are taking a scientific approach of design to make developments in these pumps. The involvement of fluids makes aspects like pump internal flow, performance prediction and numerical simulation areas of keen importance for innovators. Manufacturers are utilizing computer-aided manufacturing technologies to deliver a product design of high quality. In addition to qualitative improvements, advanced technologies also guarantee an optimized design cycle and improved product design capabilities. In this information age, pump designers have been using computer technology for product development and design, to practically implement their designs with greater speed. Manufacturers are embracing advanced technologies such as computer integrated manufacturing systems (CIMS) and flexible Manufacturing (FMC and FMS) to ramp up their performance in the mechanical diaphragm pumps market. Such technologies have an impact across all the operations in the value chain, from the design of mechanical diaphragm pumps to manufacturing them.

Energy-Efficient Pumps Generate Growth Opportunities for Manufacturers
At the same time, in addition to the performance gains from technology, stakeholders in the mechanical diaphragm pumps market are progressing towards innovations in an energy-efficient way.

Companies in mechanical diaphragm pumps landscape are re-engineering their line of products to make them more environmentally friendly and demand-oriented. The basic idea is to oscillate along with the changing demands of millennial customers, who are growing more aware of the environment. The mechanical diaphragm pumps market is progressing towards ecological production, creating space for the growth of electrically operated pumps. Market players are indulging in integrating intelligent systems for monitoring and failure diagnosis in these pumps. The entire focus is shifting towards the electrical control system that transforms the mechanical diaphragm pumps into energy-efficient commodities.

Electrical Operation of Pumps Reduces Power Consumption
Regardless of the area of application of the diaphragm pump, it can be projected that electrically operated pumps will eventually replace mechanical pumps to a great extent. Electrically Operated Double Diaphragm Pump (EODD) is the newfound electrically powered pumps that are a forward approach of conventional mechanical diaphragm pump technology. These pumps are gaining recognition market for their attributes such as lower operating costs, low energy cost, and easy maintenance. The greater benefit arrives from the fact that this pump does not place a heavy burden on the environment. Powered by a highly efficient electrical drive (IE3 class), the EODD pump is created without any hydraulic fluid leakage. Though the design is identical to the conventional mechanical diaphragm pumps, they are made from high-quality materials, delivering higher energy efficacy.

New Technologies Propose New Revenue Prospects in the Market
With advancements in science and technology, the mechanical diaphragm pumps landscape is bombarded with interdisciplinary joint researches. Over the past many years, the use of new materials and new processes is a major determinant of the development of technologically advanced pumps. Major stakeholders in the market are further extending their explorations in pump materials. The quest is to deliver advanced materials that mitigate performance irritants such as corrosion and abrasion. The future path is towards using new technology with new materials to create a whole new product. Some established manufacturers have designed and introduced the use of engineering plastics in pumps. New surface coating technology and surface treatment technology are the other areas of interest amongst the stakeholders in the mechanical diaphragm pumps market. These technologies are supposed to be the key to long-standing problems related to wear and tear.

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